OUR SERVICES

MOULD MANUFACTURING

We deal basically in the following category of moulds :-

  • Plastics Injection molds- Thermo set and thermoplastic moulds
  • Aluminum and Zinc Pressure Die-casting moulds
  • Jigs, Fixtures and Gauges

To make precision moulds, we have in-house R&D wing, managed by highly qualified and experienced staff. We provide following category of services under mould manufacturing.

  • 3D modeling for part development and conceptualization
  • Rapid prototyping for part finalization and confirmation
  • Tool designing for a better final product manufacturing
  • Mould flow analysis
  • CNC machining
  • Die spotting for better final product quality





We ensure the following :-

  • Product model is directly used for Core & Cavity modeling and manufacturing
  • Critical part requirements are ensured by cross functional teams through Periodical review
  • In process inspection at every stage of mould manufacturing process
  • Follow Mold standard parts and sourcing from approved suppliers
  • Team of Skilled polishers to attain the Products aesthetics & grains
  • 100 % mould check & spotting is ensured before trial
  • Develop Measuring fixtures, if any as per customer requirement
  • Timely actions based on Trial samples report & Customer changes if any

We have a rich 25 + yrs experience in developing tools for technical plastic parts with multiple cavities, close-tolerances and function-critical dimensions. We have in-house tool room equipped with modern CAD/CAM facilities and CNC machines.

Our team is well versed in development & maintenance of tools with multiple cavities, hot runner systems & multiple cores and slider mechanisms. We employ hot runner systems, resulting in huge savings for our customers.

We take the ownership of tool maintenance over the program life for customer provided tools.

CNC :-

At our facility, we operate multiple vertical and horizontal equipment models, plus 40- and 50-taper CNC machining centers to provide peripheral and facing milling services. Several of our machines include pallet changers, rigid tapping, high pressure and through-spindle coolant to ensure the quality and accuracy of the final products.

Our business features well-equipped, climate controlled facilities. Because of this, we are able to provide the capability necessary to handle in-house jobs ranging from single prototypes to large production runs.
Tolerances of ±0.003 are achievable, with typical customer requirements ranging from ±0.001 to ±0.010.

Years of experience providing CNC machining services coupled with the collective skills of talented employees ensure delivery of products, projects, and services often not achievable by other companies.




Rapid prototyping :-

We undertake projects where the customer needs a virtually practical part before investing heavily on its tooling. This helps in practically making sure that there are absolutely no issues in the products before developing its production tool.



Plastics Injection Molding

We offer the widest range of injection molding machines, with a clamp capacity of up to 650 tons. We offer a variety of engineering-grade resins that produce durable and robust molded parts.

Since our molding machines are all branded and procured from reputed companies like JSW, Cincinnati Milacron, Nisei, Our customers can expect the highest quality molded products from us. We mostly cater to OEMs.




Plastics Paint shop

We have plastics painting facility. We can cater to various grades of plastics resins. We use paints like PU and you name it. We use special Italian burners and controllers to maintain temperature in a totally dust proof environment.

The combination of our understanding of paint application and overall paint process requirements ensures superlative quality while minimizing cost.




STITCHING PLASTICS INSERTED STRINGS FOR AUTOMOBILES

We have an in house string braiding facility for automobile rope strings. We have more than 10 stitching centers, capable of making more than 2 lac strings. We are already making around 1.5 Lac strings for Maruti.